400-710mm PVC Pipe Extrusion Line enenjini engu-92/188 110KW
400-710mm PVC Pipe Extrusion Line enenjini engu-92/188 110KW
Idizayini yePipe ye-PVC engu-400-710mm:
Ngepayipi elikhulu le-PVC, livame ukusetshenziswa epayipini lokuhlinzeka ngamanzi ezimbonini. Isetshenziswa kabanzi eSaudi Arabia nasemazweni asempumalanga ephakathi. Ngepayipi elikhulu lobubanzi, umthamo walo ungafika ku-800-1000kg/h. Sinolwazi oluningi epayipini elikhulu le-PVC. Kulo mzila, sisebenzisa i-92/188 110kw extruder ukuqinisekisa isivinini esizinzile. Izinto zokubumba zamukela i-40Cr ngedivayisi yenzwa yokushisa. Imoto yi-Siemens-beide (ibhizinisi elihlangene e-China). Inethangi levacuum engamamitha angu-6 ubude kanye nezindawo zokudonsa amacimbi ezine.
Enqubweni ye-extrusion yepayipi ye-pvc, amaphuzu okufanele aqaphele
Ngesikhathi senqubo yokukhishwa kwamapayipi e-CPVC (Chlorinated Polyvinyl Chloride), amaphuzu amaningana adinga ukunakwa ngokucophelela ukuze kuqinisekiswe ukukhiqizwa kwamapayipi ekhwalithi ephezulu. Nawa amaphuzu abalulekile:
1. **Ukuphatha Izinto kanye Nokuxuba**:
- Qinisekisa ukuphathwa ngendlela efanele kanye nokuxutshwa kwenhlaka ye-CPVC nezithasiselo ukuze kuzuzwe ukuhlakazeka okufanayo nokungaguquguquki kokubalulekile. Ukuxuba okufanele kubalulekile ekugcineni izakhiwo ezifiselekayo zekhompiyutha ye-CPVC.
2. **Ukulawula izinga lokushisa**:
- Qapha futhi ulawule izinga lokushisa le-extrusion ngokucophelela, njengoba impahla ye-CPVC inezidingo ezithile zokushisa zokucutshungulwa. Gcina izinga lokushisa ngaphakathi kwebanga elinconyiwe ukuze uvimbele ukuwohloka kwezinto futhi uqinisekise ukugeleza kokuncibilika okufanele.
3. **Idizayini yesikulufu nokucushwa**:
- Sebenzisa izikulufu ze-extruder eziklanyelwe ngqo ukucubungula impahla ye-CPVC. Idizayini yesikulufu kufanele inikeze ukuxutshwa okwanele kanye ne-homogenization yokuncibilika kuyilapho inciphisa ukushisisa kwe-shear ukuze kugwenywe ukuwohloka kwezinto.
4. **I-Die Design and Calibration**:
- Qinisekisa ukuthi idizayini ye-die ifanele ukukhishwa kwepayipi le-CPVC, enobukhulu obufanele kanye nejometri ukuze kukhiqizwe amapayipi anogqinsi olungaguquki odongeni nobubanzi. Linganisa idayizi kahle ukuze ufinyelele ubukhulu bepayipi elifanayo.
5. **Ukupholisa nokucisha**:
- Sebenzisa izinhlelo ezisebenzayo zokupholisa nokucisha ukuze upholise ngokushesha ipayipi le-CPVC elikhishwe futhi usethe ubukhulu balo. Ukupholisa okufanele kubalulekile ekuvimbeleni ukugoqa noma ukuhlanekezelwa kwepayipi nokuqinisekisa ukuzinza kwe-dimensional.
6. **Ukudonsa kanye Nokulinganisa**:
- Lawula isivinini sokudonsa kanye nosayizi wepayipi le-CPVC ukuze ufinyelele ubukhulu obufunekayo kanye nokuqedwa kwendawo. Ukudonsa nokulinganisa ngendlela efanele kuqinisekisa ukufana kobubanzi bepayipi nokuqina kodonga kubo bonke ubude bepayipi.
7. **Ukuqapha Nokulawula Ikhwalithi**:
- Sebenzisa uhlelo olubanzi lokuqapha nokulawula ikhwalithi ukuze kutholwe noma yikuphi ukukhubazeka noma ukungahambisani kumapayipi e-CPVC akhishiwe. Yenza ukuhlola nokuhlola okuvamile ukuze uqinisekise ukuthotshelwa kwemininingwane namazinga.
Ngokuphatha ngokucophelela lawa maphuzu phakathi nenqubo yokukhipha, abakhiqizi bangakhiqiza amapayipi ekhwalithi ephezulu e-CPVC ahlangabezana nezicaciso ezidingekayo kanye namazinga okusebenza.
Imininingwane yomugqa we-Extrusion:
Umshini wokukhipha izikulufu ezimbili
I-extruder yakhiwe ngezici eziphezulu zomkhiqizo ukuze kuqinisekiswe ukuzinza kokukhiqiza, ukusebenza kahle kanye nokuqina komshini. Ngenxa yesici senduku sempahla ye-PVC, sisebenzisa u-110kw kumugqa wokukhipha ukuze siqinisekise amandla okuphusha. Okwamanje isikulufu sethu nomgqomo kuklanyelwe ngokukhethekile ukuvimbela izinhlamvu ezigqwalile.
Ukulinganisa kwe-vacuum & ithangi lokupholisa
I-vacuum calibration tank isebenzisa ukwakheka kwamakamelo amabili: ukulinganisa kwe-vacuum kanye nezingxenye zokupholisa. Kokubili ithangi le-vacuum nethangi lokupholisa lokufafaza lisebenzisa insimbi engagqwali engu-304. Uhlelo oluhle kakhulu lwe-vacuum luqinisekisa ukulinganisa okunembile kwamapayipi. Sinweba i-vacuum nethangi lokupholisa libe ngu-8m. Ngenqubo yokupholisa ende, ipayipi le-PVC lingapholiswa kahle futhi libe nendawo engcono.
Iyunithi yokuthutha
Samukela amacimbi amane emshinini wokudonsa iqinisekisa ukuthi amapayipi akhiqizwayo asebenza ngokuzinzile futhi azinzile. Amayunithi okudonsa angenza imodeli yokudonsa ehambisanayo ngokususelwe kumfuneko ethile yokukhiqiza ngokulungisa isilawuli esijwayelekile.
Iyunithi yokusika
Isifaki khodi sokunemba okuphezulu siqinisekisa ubude bokusika obunemba futhi obuzinzile. Ngesistimu yokulawula ye-PLC, ingasikwa ngokusebenza ngesandla ngokuya ngohlelo oluthile. Ngenxa yesici esiphezulu sokugqwala sempahla ye-PVC, zonke izindawo zeyunithi yokusika zisebenzisa insimbi engagqwali 304. Iqinisekisa impilo yonke yokusebenza komshini wokusika.
XHUMANA NATHI:
Ipayipi le-CPVC liwumkhiqizo omusha futhi odumile phakathi kwamapayipi. Sinolwazi oluningi emkhakheni wokukhiqiza ipayipi le-PVC, uma unentshisekelo, pls ngithinte. Ngingenza isixazululo esinomsila futhi ngikuthumele amavidiyo amaningi asebenzayo okukhiqizwa kwamapayipi e-PVC. Bheka phambili ekubuzeni kwakho.
